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1. Material Selection: The selection of materials for die-casting molds is crucial as it determines the final product's quality and durability. Modern designs often use high-strength alloys, such as aluminum or magnesium, which offer superior strength and corrosion resistance.
2. Geometry and Complexity: The geometry of the mold design plays a critical role in the final product's quality and production efficiency. Designers must consider factors like part thickness, draft angles, and ejection systems to ensure proper part removal and reduce the risk of defects.
3. Thermal Management: Effective thermal management is essential in die-casting processes. Designers must consider the heat transfer properties of the mold material, as well as the cooling system, to ensure optimal temperature control during the casting process.